About the author : I am N.Lakshminarayanan,20 years of experience in various industries in production,Maintenance,Manufacturing and Projects Depts.Basically a Diploma Holder and further upgraded to BS from BITS pilani and MBA in Production Management from Madurai Kamaraj University.
CSM- The New Shop Floor Management System
Developed
based on the Quote of one of the Greatest Scientist .
"Imagination is more important than
knowledge."
~ Albert Einstein
~ Albert Einstein
The Speed of innovation in
Information Technology and other fields as both "frightening and fascinating. The shop floor is updated about
30 years back. After that we are just maintaining it without any major
innovations. We the shop floor people are really not much updated
in terms of innovation ,passion ,speed and modernization. Please read the
following cases which are regularly happening in our shop floor.
Case 1- One of the Automotive MNC, Chennai.
Production Meeting
Production Manager Says :Due to CNC boring Machine down for 25 mints. production target is not met..
Case 2- One of the Electronics manufacturing
company in Gurgaon Scrap meeting.
QC Engineer says : Operator has not followed the
MIS is the reason for 10 nos. scrap.
Case 3: One of the textile company in Surat OHS Meeting
OHS Specialist says : Machine door design is the
problem for yesterday’s Incident.
Each
one of the shop floor members blaming other team members for not achieving
their target. Is it the real competent of the shop floor?.
We
are doing small improvements every day but is it really gives any breakthrough in
the shop floor .
Please
read the special case which is happened in one of the Largest Manufacturing
company in Chennai.
Feb 25 2014
Morning 9:00am,all the shop floor
members were received an E-Mail from the Maintenance and Process Head and surprised ,shocked and interested to
know in detail. Is it the salary hike,
Production incentive or mega entertaining event.
Nothing !
It is about
to change the shop floor culture which
was successfully tested again . The mail says We will achieve” zero Down time, Zero Scrap
and Zero Incidents” and having the PPT attachment called “Eureka week”.
The Eureka
week is the program conducted by one of the Team Leader which is the part of the innovation shop floor program.
The eureka week
is the outcome of next generation shop floor culture called “CSM “
I guess most
of you are interested to know further
about CSM like What it is?, How to do it? Who will initiate it? What are the
drawbacks of it? And so on..
In comings
days I will explain all about the CSM with case studies which are 100%
successfully implemented in multiple
shop floors.
The people
who are all worked with me Should know in
detail ,but I want to share such Culture to each and every one shop floor
people.
Think and
wait for some more time…
Regards
N.Lakshminarayanan
Lakshmi, Think different is a proven way to success ,u r on the right way, waiting for u r next post, keep going....... Nagaraj.S
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